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Dimensional error of selective laser sintering, three-dimensional printing and PolyJet models in the reproduction of mandibular anatomy.
J Craniomaxillofac Surg. 2009 Apr; 37(3):167-73.JC

Abstract

BACKGROUND

Selective laser sintering (SLS), three-dimensional printing (3DP) and PolyJet are rapid prototyping (RP) techniques to fabricate prototypes from virtual biomedical images. To be used in maxillofacial surgery, these models must accurately reproduce the craniofacial skeleton.

PURPOSE

To analyze the capacity of SLS, 3DP and PolyJet models to reproduce mandibular anatomy and their dimensional error.

MATERIAL

Dry mandible, helical CT images, SLS, 3DP and PolyJet prototypes, and digital electronic caliper.

METHODS

Helical CT images were acquired from a dry mandible (criterion standard) and manipulated with the InVesalius software. Prototypes were produced using SLS, 3DP and PolyJet techniques. Thirteen linear measurements of each prototype were made and compared with the dry mandible measurements.

RESULTS

The results showed a dimensional error of 1.79%, 3.14% and 2.14% for SLS, 3DP and PolyJet models, respectively. The models satisfactorily reproduced anatomic details and the SLS and PolyJet prototypes showed greater dimensional precision and reproduced mandibular anatomy more accurately than the 3DP model.

CONCLUSIONS

The SLS prototype had a greater dimensional accuracy than the PolyJet and 3DP models. The PolyJet technique reproduced anatomic details of the mandible more accurately.

Authors+Show Affiliations

School of Dentistry, Pontifícia Universidade Católica do Rio Grande do Sul Porto Alegre, Brazil.No affiliation info availableNo affiliation info availableNo affiliation info availableNo affiliation info availableNo affiliation info availableNo affiliation info availableNo affiliation info available

Pub Type(s)

Comparative Study
Evaluation Study
Journal Article
Research Support, Non-U.S. Gov't

Language

eng

PubMed ID

19056288

Citation

Ibrahim, Danilo, et al. "Dimensional Error of Selective Laser Sintering, Three-dimensional Printing and PolyJet Models in the Reproduction of Mandibular Anatomy." Journal of Cranio-maxillo-facial Surgery : Official Publication of the European Association for Cranio-Maxillo-Facial Surgery, vol. 37, no. 3, 2009, pp. 167-73.
Ibrahim D, Broilo TL, Heitz C, et al. Dimensional error of selective laser sintering, three-dimensional printing and PolyJet models in the reproduction of mandibular anatomy. J Craniomaxillofac Surg. 2009;37(3):167-73.
Ibrahim, D., Broilo, T. L., Heitz, C., de Oliveira, M. G., de Oliveira, H. W., Nobre, S. M., Dos Santos Filho, J. H., & Silva, D. N. (2009). Dimensional error of selective laser sintering, three-dimensional printing and PolyJet models in the reproduction of mandibular anatomy. Journal of Cranio-maxillo-facial Surgery : Official Publication of the European Association for Cranio-Maxillo-Facial Surgery, 37(3), 167-73. https://doi.org/10.1016/j.jcms.2008.10.008
Ibrahim D, et al. Dimensional Error of Selective Laser Sintering, Three-dimensional Printing and PolyJet Models in the Reproduction of Mandibular Anatomy. J Craniomaxillofac Surg. 2009;37(3):167-73. PubMed PMID: 19056288.
* Article titles in AMA citation format should be in sentence-case
TY - JOUR T1 - Dimensional error of selective laser sintering, three-dimensional printing and PolyJet models in the reproduction of mandibular anatomy. AU - Ibrahim,Danilo, AU - Broilo,Tiago Leonardo, AU - Heitz,Claiton, AU - de Oliveira,Marília Gerhardt, AU - de Oliveira,Helena Willhelm, AU - Nobre,Stella Maris Wanderlei, AU - Dos Santos Filho,José Henrique Gomes, AU - Silva,Daniela Nascimento, Y1 - 2008/12/03/ PY - 2007/12/28/received PY - 2008/09/15/revised PY - 2008/10/09/accepted PY - 2008/12/6/pubmed PY - 2009/8/1/medline PY - 2008/12/6/entrez SP - 167 EP - 73 JF - Journal of cranio-maxillo-facial surgery : official publication of the European Association for Cranio-Maxillo-Facial Surgery JO - J Craniomaxillofac Surg VL - 37 IS - 3 N2 - BACKGROUND: Selective laser sintering (SLS), three-dimensional printing (3DP) and PolyJet are rapid prototyping (RP) techniques to fabricate prototypes from virtual biomedical images. To be used in maxillofacial surgery, these models must accurately reproduce the craniofacial skeleton. PURPOSE: To analyze the capacity of SLS, 3DP and PolyJet models to reproduce mandibular anatomy and their dimensional error. MATERIAL: Dry mandible, helical CT images, SLS, 3DP and PolyJet prototypes, and digital electronic caliper. METHODS: Helical CT images were acquired from a dry mandible (criterion standard) and manipulated with the InVesalius software. Prototypes were produced using SLS, 3DP and PolyJet techniques. Thirteen linear measurements of each prototype were made and compared with the dry mandible measurements. RESULTS: The results showed a dimensional error of 1.79%, 3.14% and 2.14% for SLS, 3DP and PolyJet models, respectively. The models satisfactorily reproduced anatomic details and the SLS and PolyJet prototypes showed greater dimensional precision and reproduced mandibular anatomy more accurately than the 3DP model. CONCLUSIONS: The SLS prototype had a greater dimensional accuracy than the PolyJet and 3DP models. The PolyJet technique reproduced anatomic details of the mandible more accurately. SN - 1878-4119 UR - https://www.unboundmedicine.com/medline/citation/19056288/Dimensional_error_of_selective_laser_sintering_three_dimensional_printing_and_PolyJet_models_in_the_reproduction_of_mandibular_anatomy_ L2 - https://linkinghub.elsevier.com/retrieve/pii/S1010-5182(08)00177-7 DB - PRIME DP - Unbound Medicine ER -