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Evaluation of manufacturing process parameters causing multilayer tablets delamination.
Int J Pharm. 2019 Oct 30; 570:118607.IJ

Abstract

The aim of this study was to evaluate the influence of tableting process parameters, i.e. turret rotation speed, pre-compaction and main compaction pressures, and their interactions on layer adhesion of bilayer tablets. The elastic recovery after compaction was used as estimation for the elasticity of the material. Three potential pharmaceutical formulations were evaluated as combinations of immediate (microcrystalline cellulose, lactose, calcium phosphate, pregelatinized starch) and controlled drug release excipients (ethyl cellulose, hydroxypropyl methylcellulose, polyvinyl acetate/polyvinylpyrrolidone). A 3-levels 3-factors central composite Design of Experiment was performed on each formulation, with layer adhesion selected as response. A custom-made shear test was used to determine the tablet tendency to delaminate. Main compaction and turret rotation speed were the most important parameters to be optimized during tablet manufacturing. Main compaction was the principal parameter leading to delamination in case of formulations with plastic materials, particularly at high pressures where the difference in elasticity of excipients had a major impact and was followed by turret rotation speed. The rotation speed did not have an effect on layer adhesion in the case of formulations with brittle excipients.

Authors+Show Affiliations

College of Pharmacy, Freie Universität Berlin, Kelchstr. 31, 12169 Berlin, Germany.Pensatech Pharma GmbH, Kelchstr. 31, 12169 Berlin, Germany.College of Pharmacy, Freie Universität Berlin, Kelchstr. 31, 12169 Berlin, Germany.

Pub Type(s)

Journal Article

Language

eng

PubMed ID

31421200

Citation

Bellini, Marco, et al. "Evaluation of Manufacturing Process Parameters Causing Multilayer Tablets Delamination." International Journal of Pharmaceutics, vol. 570, 2019, p. 118607.
Bellini M, Walther M, Bodmeier R. Evaluation of manufacturing process parameters causing multilayer tablets delamination. Int J Pharm. 2019;570:118607.
Bellini, M., Walther, M., & Bodmeier, R. (2019). Evaluation of manufacturing process parameters causing multilayer tablets delamination. International Journal of Pharmaceutics, 570, 118607. https://doi.org/10.1016/j.ijpharm.2019.118607
Bellini M, Walther M, Bodmeier R. Evaluation of Manufacturing Process Parameters Causing Multilayer Tablets Delamination. Int J Pharm. 2019 Oct 30;570:118607. PubMed PMID: 31421200.
* Article titles in AMA citation format should be in sentence-case
TY - JOUR T1 - Evaluation of manufacturing process parameters causing multilayer tablets delamination. AU - Bellini,Marco, AU - Walther,Mathias, AU - Bodmeier,Roland, Y1 - 2019/08/14/ PY - 2018/12/10/received PY - 2019/08/05/revised PY - 2019/08/09/accepted PY - 2019/8/20/pubmed PY - 2020/2/12/medline PY - 2019/8/18/entrez KW - Bilayer tablets KW - Delamination KW - Elastic recovery KW - Layer adhesion SP - 118607 EP - 118607 JF - International journal of pharmaceutics JO - Int J Pharm VL - 570 N2 - The aim of this study was to evaluate the influence of tableting process parameters, i.e. turret rotation speed, pre-compaction and main compaction pressures, and their interactions on layer adhesion of bilayer tablets. The elastic recovery after compaction was used as estimation for the elasticity of the material. Three potential pharmaceutical formulations were evaluated as combinations of immediate (microcrystalline cellulose, lactose, calcium phosphate, pregelatinized starch) and controlled drug release excipients (ethyl cellulose, hydroxypropyl methylcellulose, polyvinyl acetate/polyvinylpyrrolidone). A 3-levels 3-factors central composite Design of Experiment was performed on each formulation, with layer adhesion selected as response. A custom-made shear test was used to determine the tablet tendency to delaminate. Main compaction and turret rotation speed were the most important parameters to be optimized during tablet manufacturing. Main compaction was the principal parameter leading to delamination in case of formulations with plastic materials, particularly at high pressures where the difference in elasticity of excipients had a major impact and was followed by turret rotation speed. The rotation speed did not have an effect on layer adhesion in the case of formulations with brittle excipients. SN - 1873-3476 UR - https://www.unboundmedicine.com/medline/citation/31421200/Evaluation_of_manufacturing_process_parameters_causing_multilayer_tablets_delamination_ DB - PRIME DP - Unbound Medicine ER -