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Adding Value in Production of Multifunctional Polylactide (PLA)-ZnO Nanocomposite Films through Alternative Manufacturing Methods.
Molecules. 2021 Apr 02; 26(7)M

Abstract

Due to the added value conferred by zinc oxide (ZnO) nanofiller, e.g., UV protection, antibacterial action, gas-barrier properties, poly(lactic acid) (PLA)-ZnO nanocomposites show increased interest for utilization as films, textile fibers, and injection molding items. The study highlights the beneficial effects of premixing ZnO in PLA under given conditions and its use as masterbatch (MB), a very promising alternative manufacturing technique. This approach allows reducing the residence time at high processing temperature of the thermo-sensitive PLA matrix in contact of ZnO nanoparticles known for their aptitude to promote degradation effects onto the polyester chains. Various PLA-ZnO MBs containing high contents of silane-treated ZnO nanoparticles (up to 40 wt.% nanofiller specifically treated with triethoxycaprylylsilane) were produced by melt-compounding using twin-screw extruders. Subsequently, the selected MBs were melt blended with pristine PLA to produce nanocomposite films containing 1-3 wt.% ZnO. By comparison to the more traditional multi-step process, the MB approach allowed the production of nanocomposites (films) having improved processing and enhanced properties: PLA chains displaying higher molecular weights, improved thermal stability, fine nanofiller distribution, and thermo-mechanical characteristic features, while the UV protection was confirmed by UV-vis spectroscopy measurements. The MB alternative is viewed as a promising flexible technique able to open new perspectives to produce more competitive multifunctional PLA-ZnO nanocomposites.

Authors+Show Affiliations

Laboratory of Polymeric and Composite Materials, Materia Nova Materials R&D Center & UMons Innovation Center, Avenue Copernic 3, 7000 Mons, Belgium.Center of Innovation and Research in Materials and Polymers (CIRMAP), Laboratory of Polymeric and Composite Materials, University of Mons (UMons), Place du Parc 20, 7000 Mons, Belgium.Laboratory of Polymeric and Composite Materials, Materia Nova Materials R&D Center & UMons Innovation Center, Avenue Copernic 3, 7000 Mons, Belgium.Laboratory of Polymeric and Composite Materials, Materia Nova Materials R&D Center & UMons Innovation Center, Avenue Copernic 3, 7000 Mons, Belgium.Laboratory of Polymeric and Composite Materials, Materia Nova Materials R&D Center & UMons Innovation Center, Avenue Copernic 3, 7000 Mons, Belgium.Center of Innovation and Research in Materials and Polymers (CIRMAP), Laboratory of Polymeric and Composite Materials, University of Mons (UMons), Place du Parc 20, 7000 Mons, Belgium.Laboratory of Polymeric and Composite Materials, Materia Nova Materials R&D Center & UMons Innovation Center, Avenue Copernic 3, 7000 Mons, Belgium. Center of Innovation and Research in Materials and Polymers (CIRMAP), Laboratory of Polymeric and Composite Materials, University of Mons (UMons), Place du Parc 20, 7000 Mons, Belgium.

Pub Type(s)

Journal Article

Language

eng

PubMed ID

33918508

Citation

Murariu, Marius, et al. "Adding Value in Production of Multifunctional Polylactide (PLA)-ZnO Nanocomposite Films Through Alternative Manufacturing Methods." Molecules (Basel, Switzerland), vol. 26, no. 7, 2021.
Murariu M, Benali S, Paint Y, et al. Adding Value in Production of Multifunctional Polylactide (PLA)-ZnO Nanocomposite Films through Alternative Manufacturing Methods. Molecules. 2021;26(7).
Murariu, M., Benali, S., Paint, Y., Dechief, A. L., Murariu, O., Raquez, J. M., & Dubois, P. (2021). Adding Value in Production of Multifunctional Polylactide (PLA)-ZnO Nanocomposite Films through Alternative Manufacturing Methods. Molecules (Basel, Switzerland), 26(7). https://doi.org/10.3390/molecules26072043
Murariu M, et al. Adding Value in Production of Multifunctional Polylactide (PLA)-ZnO Nanocomposite Films Through Alternative Manufacturing Methods. Molecules. 2021 Apr 2;26(7) PubMed PMID: 33918508.
* Article titles in AMA citation format should be in sentence-case
TY - JOUR T1 - Adding Value in Production of Multifunctional Polylactide (PLA)-ZnO Nanocomposite Films through Alternative Manufacturing Methods. AU - Murariu,Marius, AU - Benali,Samira, AU - Paint,Yoann, AU - Dechief,Anne-Laure, AU - Murariu,Oltea, AU - Raquez,Jean-Marie, AU - Dubois,Philippe, Y1 - 2021/04/02/ PY - 2021/03/07/received PY - 2021/03/24/revised PY - 2021/03/27/accepted PY - 2021/4/30/entrez PY - 2021/5/1/pubmed PY - 2021/5/1/medline KW - PLA KW - UV-vis spectroscopy KW - biopolymers KW - film extrusion KW - masterbatch (MB) KW - melt-compounding KW - multifunctional properties KW - nanocomposites KW - packaging KW - poly(lactic acid) KW - thermal and mechanical characterizations KW - zinc oxide JF - Molecules (Basel, Switzerland) JO - Molecules VL - 26 IS - 7 N2 - Due to the added value conferred by zinc oxide (ZnO) nanofiller, e.g., UV protection, antibacterial action, gas-barrier properties, poly(lactic acid) (PLA)-ZnO nanocomposites show increased interest for utilization as films, textile fibers, and injection molding items. The study highlights the beneficial effects of premixing ZnO in PLA under given conditions and its use as masterbatch (MB), a very promising alternative manufacturing technique. This approach allows reducing the residence time at high processing temperature of the thermo-sensitive PLA matrix in contact of ZnO nanoparticles known for their aptitude to promote degradation effects onto the polyester chains. Various PLA-ZnO MBs containing high contents of silane-treated ZnO nanoparticles (up to 40 wt.% nanofiller specifically treated with triethoxycaprylylsilane) were produced by melt-compounding using twin-screw extruders. Subsequently, the selected MBs were melt blended with pristine PLA to produce nanocomposite films containing 1-3 wt.% ZnO. By comparison to the more traditional multi-step process, the MB approach allowed the production of nanocomposites (films) having improved processing and enhanced properties: PLA chains displaying higher molecular weights, improved thermal stability, fine nanofiller distribution, and thermo-mechanical characteristic features, while the UV protection was confirmed by UV-vis spectroscopy measurements. The MB alternative is viewed as a promising flexible technique able to open new perspectives to produce more competitive multifunctional PLA-ZnO nanocomposites. SN - 1420-3049 UR - https://www.unboundmedicine.com/medline/citation/33918508/Adding_Value_in_Production_of_Multifunctional_Polylactide__PLA__ZnO_Nanocomposite_Films_through_Alternative_Manufacturing_Methods_ DB - PRIME DP - Unbound Medicine ER -