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An ergonomic evaluation of workers in the winding section of the pump manufacturing industry.
Work. 2022; 72(4):1455-1467.WORK

Abstract

BACKGROUND

Work-related musculoskeletal disorders (WMSDs) are prevalent and have an impact across occupations. However, there are very few studies that document the prevalence of WMSDs in the pump industry. In manufacturing industries, the common issue for WMSDs and physiological stress among the workers is caused by poor working posture.

OBJECTIVE

To investigate the occupational risks at the winding station in the pump manufacturing industry. In addition, this study examined the influence of work-study on mitigating occupational risks.

METHODS

Workers who were involved in circular coil winding and insulation testing were considered for the study. Awkward postures adopted while performing these tasks cause fatigue, injuries and WMSDs. Tasks were evaluated as per the National Institute for Occupational Safety and Health (NIOSH) standards. A work-study was conducted to better understand the workflow. Virtual ergonomic postural evaluation (Rapid Upper Limb Assessment, RULA) was used to identify the occupational risks.

RESULTS

Time taken for making circular windings and insulation testing (7.5 Hp submersible motor) was found to be 4.04 minutes and 0.95 minutes, respectively. A CAD model was used for ergonomic evaluation in the virtual environment. The RULA final score of 2 and 3 is attributed to coil winding and insulation testing.

CONCLUSION

For further studies, the whole pump manufacturing process should be taken into account. The ergonomic tools used in this study will considerably reduce the occupation risks at the winding station in the pump manufacturing industry.

Authors+Show Affiliations

Department of Production Engineering, PSG College of Technology, Peelamedu, Coimbatore, Tamil Nadu, India.Department of Production Engineering, PSG College of Technology, Peelamedu, Coimbatore, Tamil Nadu, India.Department of Production Engineering, PSG College of Technology, Peelamedu, Coimbatore, Tamil Nadu, India.

Pub Type(s)

Journal Article

Language

eng

PubMed ID

35068432

Citation

Ashok, P, et al. "An Ergonomic Evaluation of Workers in the Winding Section of the Pump Manufacturing Industry." Work (Reading, Mass.), vol. 72, no. 4, 2022, pp. 1455-1467.
Ashok P, Madhan Mohan G, Manojkumar S. An ergonomic evaluation of workers in the winding section of the pump manufacturing industry. Work. 2022;72(4):1455-1467.
Ashok, P., Madhan Mohan, G., & Manojkumar, S. (2022). An ergonomic evaluation of workers in the winding section of the pump manufacturing industry. Work (Reading, Mass.), 72(4), 1455-1467. https://doi.org/10.3233/WOR-210725
Ashok P, Madhan Mohan G, Manojkumar S. An Ergonomic Evaluation of Workers in the Winding Section of the Pump Manufacturing Industry. Work. 2022;72(4):1455-1467. PubMed PMID: 35068432.
* Article titles in AMA citation format should be in sentence-case
TY - JOUR T1 - An ergonomic evaluation of workers in the winding section of the pump manufacturing industry. AU - Ashok,P, AU - Madhan Mohan,G, AU - Manojkumar,S, PY - 2022/1/25/pubmed PY - 2022/8/17/medline PY - 2022/1/24/entrez KW - Occupational risks KW - RULA KW - process chart KW - time study KW - winding station SP - 1455 EP - 1467 JF - Work (Reading, Mass.) JO - Work VL - 72 IS - 4 N2 - BACKGROUND: Work-related musculoskeletal disorders (WMSDs) are prevalent and have an impact across occupations. However, there are very few studies that document the prevalence of WMSDs in the pump industry. In manufacturing industries, the common issue for WMSDs and physiological stress among the workers is caused by poor working posture. OBJECTIVE: To investigate the occupational risks at the winding station in the pump manufacturing industry. In addition, this study examined the influence of work-study on mitigating occupational risks. METHODS: Workers who were involved in circular coil winding and insulation testing were considered for the study. Awkward postures adopted while performing these tasks cause fatigue, injuries and WMSDs. Tasks were evaluated as per the National Institute for Occupational Safety and Health (NIOSH) standards. A work-study was conducted to better understand the workflow. Virtual ergonomic postural evaluation (Rapid Upper Limb Assessment, RULA) was used to identify the occupational risks. RESULTS: Time taken for making circular windings and insulation testing (7.5 Hp submersible motor) was found to be 4.04 minutes and 0.95 minutes, respectively. A CAD model was used for ergonomic evaluation in the virtual environment. The RULA final score of 2 and 3 is attributed to coil winding and insulation testing. CONCLUSION: For further studies, the whole pump manufacturing process should be taken into account. The ergonomic tools used in this study will considerably reduce the occupation risks at the winding station in the pump manufacturing industry. SN - 1875-9270 UR - https://www.unboundmedicine.com/medline/citation/35068432/An_ergonomic_evaluation_of_workers_in_the_winding_section_of_the_pump_manufacturing_industry_ DB - PRIME DP - Unbound Medicine ER -